Showing posts with label ALD - Atomic Layer Deposition. Show all posts
Showing posts with label ALD - Atomic Layer Deposition. Show all posts

Friday, January 17, 2025

3D Vertical Ferroelectric Capacitors for Memory Scaling

3D vertical ferroelectric capacitors are revolutionizing memory technology, offering higher density and performance by leveraging vertical structures to overcome planar scaling limits. Using aluminum-doped hafnium oxide (Al:HfO₂), these capacitors achieve stable remnant charge, low voltage operation, and enhanced scalability, addressing advanced applications in AI and edge computing. Recent innovations, such as the TiN/Al:HfO₂/TiN configuration introduced by Dongguk University, South Korea, demonstrate improvements in endurance and integration. This progress builds on foundational work by Qimonda and Fraunhofer IPMS-CNT in Dresden Germany, including Tim Böscke's pioneering discovery of ferroelectricity in hafnium oxide and Johannes Müller's ALD advancements using ALD process developments FHR and ASM tools. These developments cement Al:HfO₂ as a DRAM and CMOS-compatible solution for next-generation non-volatile memory technologies.

3D vertical ferroelectric capacitors are transforming memory technology by providing higher density and performance in compact designs. Leveraging a vertical structure, they overcome planar scaling limits by using the third dimension to maximize storage capacity. Incorporating ferroelectric materials like aluminum-doped hafnium oxide (Al:HfO₂) enables these capacitors to achieve spontaneous polarization and stable remnant charge even at reduced dimensions. With features like low voltage, high-speed operation, and improved retention and endurance, they address critical challenges in advanced memory while remaining compatible with CMOS processes, facilitating their integration into existing manufacturing technologies. This innovation is key to meeting the demands of data-intensive applications such as AI and edge computing.

A recent study, 3D Vertical Ferroelectric Capacitors with Excellent Scalability (by Eunjin Lim et al Dongguk University, South Korea)), introduces a 3D vertical ferroelectric capacitor with a TiN/Al:HfO₂/TiN configuration. It employs a unique architecture with multiple small holes sharing a common pillar electrode, enhancing ferroelectric properties and scalability. Analyses using advanced microscopy confirm its structural integrity, while the device demonstrates high endurance, minimal variability, and excellent retention. This architecture also supports integration into one-transistor n-capacitor ferroelectric memory with vertical transistors.

Importantly, Earlier work by Fraunhofer IPMS-CNT, including the 2012 study Incipient Ferroelectricity in Al-Doped HfO₂ Thin Films, first demonstrated ferroelectric properties in HfO₂ thin films doped with aluminum. This research identified an antiferroelectric-to-ferroelectric phase transition, influenced by Al concentration and annealing conditions, and attributed ferroelectricity to a non-centrosymmetric orthorhombic phase (Pbc2₁). This foundational work highlighted the potential of Al:HfO₂ for applications in memory and sensing technologies.


The later paper High Endurance Strategies for Hafnium Oxide-Based Ferroelectric Field Effect Transistors further emphasized Al:HfO₂’s scalability and compatibility with CMOS technology. It explored strategies to improve endurance and reduce interfacial stress, including modifying interfacial materials and exploring MFS structures. These strategies balance performance, reliability, and scalability, supporting the broader adoption of ferroelectric memory.


In Johannes Müller's PhD thesis (2014, Fraunhofer IPMS-CNT), the Atomic Layer Deposition (ALD) processes for hafnium oxide (HfO₂) and aluminum-doped hafnium oxide (Al:HfO₂) utilized advanced deposition equipment to achieve precise doping and phase control. The processes were performed using a 300 mm FHR ALD 300 and an ASM PULSAR 3000®, both of which are designed for high-uniformity deposition on large substrates, such as 300 mm wafers. These tools facilitated the use of tetrakis(ethylmethylamino)hafnium (TEMAHf) and trimethylaluminum (TMA) as precursors for hafnium and aluminum, respectively, along with oxidants like water or ozone. By tailoring precursor ratios, deposition temperatures, and annealing conditions, the processes ensured the stabilization of the orthorhombic Pbc2₁ phase, critical for the ferroelectric properties of Al:HfO₂ films. These advancements highlight the scalability and compatibility of ALD-fabricated Al:HfO₂ films with CMOS technology.


Semiconductor Cleanroom Tools: Introducing ASM Eagle XP4 for ALD | Fraunhofer IPMS


Historic picture of the FHR ALD 300 mm tool, at the previous location of Fraunhofer IPMS-CNT. The FHR cluster was co-developed by Qimonda and Fraunhofer CNT and teh original discovery of ferroelectric hafnium oxide was by Qimonda and a PhD Student from TU Dresden, Tim Böscke. His groundbreaking work, published in 2011, demonstrated the ferroelectric properties of silicon-doped hafnium oxide (Si:HfO₂), marking a major milestone in the development of CMOS-compatible ferroelectric materials. This discovery laid the foundation for integrating ferroelectric properties into hafnium oxide-based systems, revolutionizing non-volatile memory technologies

The patent US 2009/0057737 A1, authored by Tim Böscke et al., describes a method for fabricating integrated circuits with a dielectric layer that exhibits enhanced properties, such as high dielectric constants and ferroelectricity. The process involves forming a preliminary dielectric layer, such as hafnium oxide or doped hafnium oxide (e.g., aluminum- or silicon-doped), using techniques like Atomic Layer Deposition (ALD). The dielectric layer is initially amorphous and undergoes a phase transition to a crystalline state upon heating above its crystallization temperature. The method includes precise doping of the dielectric layer to stabilize desirable phases, such as orthorhombic or tetragonal, which are essential for achieving ferroelectricity. A covering layer, often a conductive electrode material, is deposited before annealing to assist in crystallization and enhance material properties. The innovations outlined aim to improve memory applications, such as capacitors and transistors, by offering higher storage densities, lower leakage currents, and compatibility with advanced CMOS processes. This patent is foundational in the development of ferroelectric hafnium oxide-based technologies.

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Friday, January 10, 2025

Game-Changing ALD Breakthrough: KJLC Achieves First Scandium Nitride PEALD Process

Revolutionizing Atomic Layer Deposition: Kurt J. Lesker Company's Groundbreaking ALD Publication
January 08, 2025 | By KJLC Innovate 

In the ever-evolving world of semiconductor technology, innovation is the key to staying ahead. At Kurt J. Lesker Company, we are proud to announce a groundbreaking achievement that promises to revolutionize the field of Atomic Layer Deposition (ALD). Our latest publication, featuring the patented Precursor Focusing Technique (PFT) and Ultra-High Purity (UHP) process capability, marks a significant milestone in our commitment to advancing next-generation applications.


The First of Its Kind: Scandium Nitride by PEALD

For the first time, scandium nitride (ScN) has been successfully deposited using plasma-enhanced atomic layer deposition (PEALD) on silicon, sapphire, and magnesium oxide substrates under UHP conditions. This innovative process utilizes a new scandium precursor, bis(ethylcyclopentadienyl)scandium-chloride [ClSc(EtCp)2], combined with N2-H2 plasma species, allowing for the deposition of high-quality ScN films at relatively low temperatures (200−300°C).


Why This Publication is a Game-Changer

The significance of this publication lies in its potential to transform various advanced electronic applications. The ScN films produced by this process exhibit high crystalline quality and excellent electrical properties, with high mobility and low resistivity. These characteristics make them suitable for a wide range of applications, including thermoelectric devices and as an interlayer for epitaxial gallium nitride (GaN) growth.

Moreover, the ability to conformally coat high aspect ratio (HAR) structures is particularly valuable for applications in 3D embedded memory and piezoelectric microelectromechanical systems (piezoMEMS). Traditional sputtering techniques are not suitable for these applications involving complex 3D architectures, making this new ALD process a significant advancement.


The Commercial Relevance of ScN

Scandium nitride is commercially relevant primarily because it forms a solid solution with aluminum nitride (AlN), resulting in aluminum scandium nitride (Al1-xScxN), which enables ferroelectric switching. Al1-xScxN thin films are traditionally deposited via reactive magnetron sputtering, which yields highly c-axis oriented columnar grains. However, sputtering is not suitable for coating high-aspect ratio (HAR), vertically layered structures such as those desired for use in 3D embedded memory.

Recently, there have been several reports of piezoelectric AlN grown by atomic layer deposition (ALD) techniques that have shown promising crystalline quality and properties. However, there are no reports of ALD Al1-xScxN, principally because there are no reported ALD processes for ScN. This publication addresses this gap, providing a new method for depositing high-quality ScN films.
Looking Ahead

As KJLC continues to push the boundaries of ALD technology, we are excited about the possibilities our new research and development opens up. From thermoelectrics to applications involving high-aspect ratio (HAR) architectures such as 3D embedded memory and piezoMEMS technology, the high crystalline and electrical quality demonstrated here for ScN by PEALD techniques is just the beginning.

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Wednesday, January 8, 2025

ALD for Industry | International Conference & Exhibition - March 11 - 12, 2025 | Dresden, Germany

ALD for Industry | International Conference & ExhibitionMarch 11 - 12, 2025 | Dresden, Germany
+++ Poster Submission, Early Bird Registration & Exhibition Booking +++
Deadline: January 31, 2025

Atomic Layer Deposition is an important technology for surface modification and structuring. Again we will discuss recent developents and applications of the technology in March in Dresden. Already 26 speakers confirmed their contributions. Check the first anounnced talks and use the earyl bird registration until January 31, 2025.



Also Poster Submissions and booking of exhibition places is possible until January 31, 2025. Present your services and products to the ALD Community and become visible to interested people.

More information you can find the the ALD Website: https://lnkd.in/eKt86GV7


Program Preview

We are pleased to announce first speakers of the upcoming event. A complete porgram will be published in January 2025Fundamentals of atomic layer deposition: a tutorial| Riikka Puurunen, Aalto University, Sweden

  • Industrial batch ALD for optical applications | Shuo Li, Afly Solution Oy, Finland
  • Direct Processing by µDALP™. Precision Coatings for Next Gen Devices | Maksym Plakhotnyuk, ATLANT 3D, Denmark
  • Nanoscale solid-state lithium-ion electrolytes enabled by atomic layer deposition | Messaoud Bedjaoui, CEA Leti, France
  • Fabrication of Surface Relief Gratings using ALD-based Technologies to Overcome the Challenges of Reactive Ion Etching of TiO2 | Mathias Franz, Fraunhofer ENAS, Germany
  • Monitoring and optimisation of ALD processes with Remote Plasma Optical Emission Spectroscopy | Erik Cox, Gencoa Ltd, UK
  • Optimizing Plasma-Assisted Atomic Layer Deposition using Impedans RFEAs | Angus McCarter, Impedans Ltd., UK
  • Improving atomic layer deposition process of silicon oxide (SiO2) and aluminum oxide (Al2O3) | Long Lei, Fraunhofer IMPS, Germany
  • Introducing a Surface Acoustic Wave-Based Miniaturized Aerosol Source for Controlled Liquid Precursor Delivery in ALD Processes | Mehrzad Roudini, Leibniz IFW, Germany
  • Challenges and Solutions in ALD of Thermal Budget Sensitive Ferroelectric Materials | Bart Vermeulen, Ferroelectric Memory Co GmbH, Germany
  • ALD for Nanoparticles: From Fundamentals to Industrial Applications | Rong Chen, University of Science and Technology HUST, China
  • Recent developments and emerging applications in atmospheric-pressure ALD on high-porosity membranes | Fred Roozeboom, University of Twente, Netherlands
  • Past, present and future of ALD from an industrial perspective | Jan Willem Maes, ASM, Belgium
  • Advanced in-situ QCM process monitoring | Martin Knaut, ALS Metrology UG, Germany
  • Cryogenic Atomic Layer Etching (Cryo-ALE) of low-k dielectrics like SiO2, and GaN etching. | Rémi Dussart, Université d´Orleans, France
  • ALD for Memory Applications: a matter of details | Laura Nyns, IMEC, Belgium
  • Spatial ALD of IrO2 and Pt films for green H2 production by PEM electrolysis | Paul Poodt, SparkNano B. V., The Netherlands
  • APECS Pilot Line – Advanced Packaging and Heterogeneous Integration for Electronic Components and Systems | Wenke Weinreich, Fraunhofer IPMS, Germany
Program Committee
  • Sean Barry, Carleton University, Canada
  • Gloria Gottardi, Fondazione Bruno Kessler, Italy
  • Christoph Hossbach, Applied Materials / Picosun Europe, Germany
  • Martin Knaut, TU Dresden, Germany
  • Laura Nyns, IMEC, Belgium
  • Fred Roozeboom, University Twente, Netherlands
  • Jonas Sundqvist, Alixlabs, Sweden
POSTER Exhibition

The Poster Submission is open until January 31, 2025. Please send us an Abstract for your Poster Application. PO001 | Deposition of High Quality Aluminium Fluoride Layers through Optimization of a PEALD Process using Al(CH3)3 and SF6 | Fabian Steger, RhySearch, Buchs, Austria PO002 | Evaluating the Enhanced Fire Resistance of Polyamide Fabric through Dual-Layer Treatment with ALD-ZnO and DOPO-Based Silane | Sebastian Lehmann, Leibniz IFW, Germany

Surface Passivation: A Cornerstone for Advancing Semiconductor Technologies

Modern semiconductor devices like transistors, solar cells, microLEDs, and thin-film transistors all rely heavily on effective surface passivation to enhance performance. As devices continue to evolve toward 3D architectures and smaller form factors, managing surface defects becomes critical to maintaining efficiency. Surface passivation, achieved through thin films deposited by atomic layer deposition (ALD) or similar techniques, minimizes charge carrier recombination at surface sites, thereby boosting the overall performance of semiconductor devices. The latest review paper by Bart Macco, published in the Journal of Vacuum Science and Technology A, provides a comprehensive analysis of surface passivation techniques across silicon, germanium, and III–V materials. The study highlights the importance of atomic-scale processing methods, such as ALD and atomic layer etching (ALE), in meeting the demands of advanced semiconductor architectures. It also explores the emerging trends in high-volume manufacturing of ALD Al₂O₃ layers, novel passivation stacks tailored for different semiconductor materials, and the growing role of in-situ cleaning processes. This review underscores how advancements in passivation methods are shaping next-generation semiconductor devices, addressing both performance and reliability challenges. For more details, the paper is open access and licensed under Creative Commons Attribution and you can also check out the recent post in AtomicLimiuts.com (links below).




Sources: 
Macco, B., et al. "Surface passivation approaches for silicon, germanium, and III–V semiconductors." Journal of Vacuum Science and Technology A.: Surface passivation approaches for silicon, germanium, and III–V semiconductors | Journal of Vacuum Science & Technology A | AIP Publishing

Saturday, January 4, 2025

2025 Book - Emerging Atomic Layer Deposition for Hydrogen Energy

The book "Emerging Atomic Layer Deposition for Hydrogen Energy" highlights several key applications where Atomic Layer Deposition (ALD) will play a transformative role in advancing hydrogen energy systems. In hydrogen production, ALD is utilized to improve water-splitting catalysts, including both electrochemical and photoelectrochemical (PEC) methods. By coating electrodes with thin, uniform layers, ALD enhances the efficiency and stability of the catalytic process. ALD is also applied to photoelectrodes in solar-driven water splitting to improve light absorption, charge separation, and durability. Additionally, ALD is used to modify proton exchange membranes (PEMs), enhancing their chemical stability and proton conductivity in fuel cells and electrolyzers.



In hydrogen storage, ALD plays a significant role by coating hydrogen storage materials such as metal hydrides, preventing degradation and improving absorption-release cycles. It is also used to create nanostructured hydrogen storage systems, which increase surface area and improve hydrogen uptake capacity. In fuel cell technology, ALD is employed to create thin, dense electrolyte layers in solid oxide fuel cells (SOFCs) and to improve electrode interfaces, enhancing their long-term stability. For proton exchange membrane fuel cells (PEMFCs), ALD helps reduce the use of expensive platinum group metals (PGMs) by improving the performance and durability of non-PGM catalysts. Similarly, ALD enhances the efficiency of alkaline fuel cells by creating durable, high-performing catalyst layers.

ALD may be critical in improving the performance of catalysts and electrodes used in hydrogen energy systems. It enables the coating of non-precious metal catalysts, enhancing their activity and stability. ALD also provides protective layers on catalysts to prevent degradation in harsh chemical environments, ensuring longer device lifespans. In the development of gas diffusion electrodes (GDEs), ALD improves conductivity, hydrophobicity, and corrosion resistance, making them more efficient for fuel cell applications. Furthermore, ALD can be used to create defect-free membranes for hydrogen purification, which are essential for separating and purifying hydrogen in industrial processes.

Other notable applications include the use of ALD in hydrogen sensors, where thin films created by ALD increase the sensitivity and durability of sensing materials. ALD also plays a key role in corrosion protection for hydrogen infrastructure, such as pipelines and storage tanks, by providing thin, protective layers that resist chemical degradation. In solar-driven hydrogen production, ALD improves the stability and efficiency of photocatalysts and enhances the performance of light absorbers by adding anti-reflective and passivation layers. Additionally, ALD is being explored for use in hybrid energy systems that combine hydrogen storage with battery technologies, further demonstrating its versatility in hydrogen-related applications. Overall, ALD’s precise control over material properties makes it a critical enabling technology for advancing hydrogen energy solutions.

Source:
The authors of "Emerging Atomic Layer Deposition for Hydrogen Energy" are primarily affiliated with the University of Johannesburg, South Africa. Dr. Peter Ozaveshe Oviroh holds a PhD in Mechanical Engineering Science from the University of Johannesburg and focuses on advanced material synthesis and energy systems. Dr. Sunday Temitope Oyinbo is a Specially Appointed Researcher at Kyoto University of Advanced Science in Japan, with expertise in hydrogen energy and materials engineering. Dr. Sina Karimzadeh is a Postdoctoral Research Fellow at the University of Johannesburg, contributing to research on thin-film deposition and nanomaterials. Dr. Patrick Ehi Imoisili is a Senior Lecturer and Researcher at the same institution, specializing in materials science and renewable energy technologies. Professor Tien-Chien Jen, also affiliated with the University of Johannesburg, is an accomplished academic recognized as an ASME Fellow, ASSAf Fellow, and SARChI Chair, with extensive expertise in hydrogen energy systems, nanotechnology, and thermal-fluid sciences. Together, the authors bring a diverse range of expertise in materials engineering, hydrogen energy, and atomic layer deposition technologies.

Tuesday, December 3, 2024

Adisyn Acquires 2D Generation: Pioneering Low-Temperature Graphene for Next-Gen Semiconductors

Israeli-based 2D Generation (2DG), which specializes in graphene-based solutions for semiconductors, has been acquired by ASX-listed Adisyn (ASX:AI1), a provider of tech services for SMEs in the Australian defense sector that has expanded its focus to the semiconductor industry through this acquisition.

Israeli-based 2D Generation (2DG), a pioneer in graphene-based solutions for semiconductors, has been acquired by ASX-listed Adisyn (ASX:AI1), an Australian defense tech services provider now expanding into the semiconductor industry. Adisyn, a founder of the Connecting Chips European Union Joint Undertaking alongside NVIDIA, Valeo, and Applied Materials, gains access to 2DG’s patented low-temperature graphene production technology. Unlike traditional methods requiring temperatures of around 1,000°C—unsuitable for delicate semiconductor chips—2DG’s process uses Atomic Layer Deposition (ALD) to grow graphene below 300°C, ensuring compatibility with chip manufacturing. This breakthrough addresses a critical industry challenge: as transistors shrink, heat generation in interconnects limits performance and reliability. Graphene’s superior conductivity and heat resistance make it a transformative material for interconnects, potentially unlocking faster, more efficient chips. 2DG’s CEO Arye Kohavi emphasizes the technology's importance for overcoming bottlenecks in chip design, with discussions already underway with industry giants like TSMC and Nvidia. As 2DG scales its ALD capabilities, it aims to integrate graphene into next-generation chips, potentially revolutionizing applications from EVs to AI systems and positioning the company as a key player in the semiconductor sector.


Adisyn Ltd (ASX: AI1) has announced the acquisition of a state-of-the-art Atomic Layer Deposition (ALD) machine from Beneq, a leader in deposition technology, to advance its subsidiary 2D Generation Ltd’s innovative semiconductor solutions. The ALD system will enable precise, ultra-thin graphene layering on semiconductor interconnects, addressing critical bottlenecks in chip manufacturing and paving the way for transformative advancements in high-performance computing, including generative AI, data centers, and defense applications. Scheduled for installation within the next 5-6 months, this equipment represents a crucial step in scaling production of graphene-coated interconnects to enhance speed, energy efficiency, and scalability in semiconductor technology.


Recently, 2D Generation has also partnered with M&T Semiconductor, a leading specialty semiconductor advisory firm founded by industry veterans Dr. Itzhak Edrei and Zmira Shterenfeld Lavie, to accelerate the development and commercialization of its groundbreaking graphene technology. This collaboration aims to secure strategic partnerships with semiconductor fabricators, fabless chipmakers, and equipment vendors while prioritizing licensing opportunities and potential buyouts. M&T brings decades of expertise from Tower Semiconductor, leveraging deep industry connections to advance 2DG’s patented sub-300°C graphene coating process, which addresses critical challenges in interconnect performance and scalability. With this partnership, 2DG is positioned to reshape semiconductor manufacturing and drive next-generation chip innovation.

M&T Semiconductor, founded in 2019, is a specialized advisory firm offering strategic consulting, mergers and acquisitions (M&A) services, and research and development (R&D) expertise in the semiconductor industry. Led by industry veterans Dr. Itzhak Edrei, former President of Tower Semiconductor, and Zmira Shterenfeld Lavie, former General Manager at Tower Semiconductor, M&T leverages over three decades of experience to assist clients in refining objectives, scouting technologies, and implementing processes.Their services encompass strategic consulting, M&A facilitation, technology scouting, and implementation, aiming to deliver tangible outcomes and foster partnerships within the semiconductor sector.


Sources:

2DG secures semiconductor advisor to develop initiatives - Adisyn Ltd (ASX:AI1) - Listcorp.

2DG a part of Adisyn to build new graphene for chip mfg



Saturday, November 30, 2024

Kalpana Systems Unveils Roll-to-Roll Spatial ALD Tools for Solar, Batteries, and Packaging

Kalpana Systems, a Dutch thin film equipment manufacturer, has launched roll-to-roll spatial atomic layer deposition (sALD) tools, targeting industries such as solar PV, organic light-emitting diodes, batteries, and packaging. The technology focuses on depositing high-quality functional thin layers with atomic precision without causing sputter damage, with initial applications in barrier layer deposition. Since its founding in 2021, the company has developed its first operational machine, raising €3.5 million to transition from prototype to commercial production. The sALD technology supports high throughput industrial processes, enabling deposition of multiple layers with web speeds up to 10 m/min and is designed for integration with other deposition techniques. Two models, the K300 and K600, cater to different market needs, with specifications optimized for flexible electronics, solar cells, and high-speed applications like batteries and packaging.


The sALD equipment addresses stability and durability challenges faced by producers of perovskite and organic solar cells, offering cost-effective encapsulation methods. Both K300 and K600 models can process flexible substrates and are programmable for various operational parameters, making them versatile across roll-to-roll production processes. With lead times of 9–12 months, Kalpana Systems offers customizable customer onboarding support. Backed by investors such as Fairtree Elevant Ventures and SIG InnoVentures, the company emphasizes the uniqueness of its roll-to-roll technology in delivering high volume, rapid production, and wide market adoption. These innovations position Kalpana Systems as a competitive player in thin film deposition, advancing the development of efficient and scalable manufacturing solutions.

Kalpana Systems, founded in 2021 and headquartered in Delft, Netherlands, specializes in high-throughput spatial Atomic Layer Deposition (sALD) technology for thin film coatings on flexible substrates.Their innovative Superspatial ALD technology enables cost-effective production of thin films, facilitating the transition from technological promise to commercial application. The company's solutions are designed to advance sectors such as solid-state batteries, environmentally friendly packaging, and perovskite solar cells.

In July 2024, Kalpana Systems secured €3.5 million in a Series A funding round led by Fairtree Elevant Ventures, SIG InnoVentures, and the Energy Transition Fund Rotterdam.This investment aims to accelerate the development and commercialization of their sALD technology, positioning the company to meet the growing demand for advanced thin film deposition solutions across various industries.

Monday, November 18, 2024

China’s Semiconductor Growth Slows Amid Sanctions, Legacy Chips Drive Output While Advanced Tech Struggle - what about ALD?

China's semiconductor industry is at a crossroads, navigating both growth opportunities and significant challenges. As US sanctions restrict access to critical technologies like EUV lithography, China's ambitions in advanced chip manufacturing are stifled, particularly in areas like AI and next-generation devices. While the country remains a strong player in legacy chip production, driven by robust demand from multinational corporations and its booming EV sector, the lack of advanced capabilities limits its ability to compete globally in cutting-edge technologies. At the same time, Atomic Layer Deposition (ALD), a cornerstone for technologies like GAAFET, DRAM, and 3D NAND, is seeing robust growth globally, with leading OEMs like ASMI, TEL, Applied Materials, and Lam Research emphasizing its pivotal role in scaling advanced architectures. However, China’s ALD market is expected to pivot towards supporting legacy nodes, as geopolitical constraints and domestic manufacturing dynamics shape its future. This evolving landscape underscores a shift in focus, with global players capitalizing on innovation while China's market transitions towards domestic and legacy-driven demand.

China’s semiconductor industry experienced slowing growth in October, reflecting the impact of looming US sanctions on advanced chip manufacturing. While legacy chip production and the EV sector drove industrial growth, advanced semiconductor capabilities remain constrained by restrictions on critical lithography equipment, such as ASML's EUV tools. This has stifled China’s ambitions in leading-edge technologies used in smartphones and AI. Despite producing 353 billion IC units from January to October, a 24.8% year-on-year increase, most of this growth was in legacy chips, heavily demanded by multinational corporations and export markets. Advanced production, meanwhile, lags behind as companies like TSMC and Samsung tighten services to Chinese firms, reflecting a broader global effort to limit China's technological advancement. These restrictions have heightened China's dependence on imported chips, which reached $315 billion in the first 10 months of 2024.

This chart shows the production output of integrated circuits (in hundred million units). China's IC production reflects the semiconductor cycle. The Chinese government sees semiconductors as an important focus for domestic production based on its Made in China 2025 plan. Note: Data for February are the cumulative total of January and February combined.

In Applied Materials' Q4 2024 earnings call, CEO Gary Dickerson highlighted the company's advancements in ALD technology. He emphasized that ALD is crucial for enabling next-generation semiconductor architectures, particularly in the development of gate-all-around transistors and advanced packaging solutions. Dickerson noted that Applied Materials' leadership in ALD positions the company to meet the increasing demand for energy-efficient computing and artificial intelligence applications. Applied Materials reported strong Q4 2024 earnings, highlighting the significant role of China despite challenges from US restrictions. China contributed approximately 30% of revenue, normalized after elevated demand for DRAM and NAND earlier in the year. The company's revenue from ICAPS (IoT, communications, automotive, power, and sensors) nodes remains strong in China, though potential slowing in automotive and industrial sectors may impact future growth. Applied is focusing on advanced materials engineering for cutting-edge technologies like gate-all-around transistors and high-bandwidth memory, areas critical for AI and energy-efficient computing. While China remains a key market for legacy technologies, restrictions on leading-edge technology sales are reshaping Applied’s growth trajectory, emphasizing global collaboration and innovation outside China. Looking ahead, Applied anticipates steady ICAPS demand and continued contributions from China at current levels.

Is the China market gloomy in ALD Equipment demand - hwat does the Tier 1 OMEs report on future ALD demand?

ALD is increasingly vital in semiconductor manufacturing, particularly for Gate-All-Around Field-Effect Transistors (GAAFET), DRAM, and 3D NAND technologies. Leading equipment manufacturers—ASM International (ASMI), Tokyo Electron (TEL), Applied Materials (AMAT), and Lam Research (LAM)—have highlighted ALD's significance in these areas.

ASM International:

ASMI has reported strong demand for its ALD equipment, driven by applications in advanced semiconductor nodes. The company noted that artificial intelligence (AI) and high-performance computing are propelling the need for GAAFET structures, where ALD processes are essential for precise material deposition. ASMI's recent financial results reflect this trend, with increased bookings attributed to robust demand in these sectors. 

Tokyo Electron:

TEL has been focusing on developing ALD technologies to enhance its position in the 3D NAND market. The company announced advancements aimed at improving 3D NAND flash memory production, positioning itself as a competitor to Lam Research in this domain. TEL's efforts underscore the growing importance of ALD in fabricating complex 3D structures required for high-density memory applications. 

Applied Materials:

AMAT has emphasized its leadership in materials engineering, including ALD, to support next-generation semiconductor architectures like GAAFETs. The company highlighted that ALD is crucial for developing advanced transistors and packaging solutions, which are essential for energy-efficient computing and AI applications. AMAT's focus on ALD aligns with the industry's shift towards more complex device structures. 

Lam Research:

LAM has been at the forefront of ALD technology, particularly for memory applications. The company introduced the ALTUS® Max E Series, featuring an all-ALD low-fluorine tungsten fill process, addressing challenges in scaling 3D NAND and DRAM devices. This innovation enables the production of higher aspect ratio structures with improved performance, demonstrating ALD's critical role in advancing memory technologies. 

In summary, leading OEMs recognize ALD as a pivotal technology for advancing semiconductor manufacturing, especially in GAAFET, DRAM, and 3D NAND applications. The continuous development and adoption of ALD processes are essential to meet the industry's evolving demands for higher performance and greater efficiency. 

China's demand for ALD equipment reflects a mixed outlook, influenced by geopolitical restrictions and market dynamics. Advanced semiconductor manufacturing in China faces constraints due to limited access to critical tools like EUV lithography, stifling progress in leading-edge applications like AI and smartphones. However, the market for legacy chip production remains robust, with strong output driven by demand from multinational corporations and export markets. Leading OEMs like Applied Materials and Lam Research report sustained engagement in the Chinese market, particularly in legacy nodes and AI-driven technologies, though future growth may slow due to challenges in automotive and industrial sectors. Despite these hurdles, Tier 1 OEMs, including ASML, have seen better-than-expected sales in China, highlighting its continued relevance in the global semiconductor landscape. Given that ALD is expected to have double digit growth for GAAFET, DRAM and NAND in leading edge nodes and memory going 3D the China market may be less important looking ahead and will transform to a legacy market for domestic and possibly Korean ALD OEMs.

Sources:

Applied Materials, Inc. (AMAT) Q4 2024 Earnings Call Transcript | Seeking Alpha

https://www.techedt.com/chinas-chip-production-slows-in-october-as-us-sanctions-loom

https://en.macromicro.me/collections/4345/mm-semiconductor/316/cn-china-output-of-integrated-circuit

Saturday, November 16, 2024

Skytech Inc. Poised for Record Growth with Advanced ALD and Etching Innovation

Skytech Inc., a leading Taiwanese semiconductor equipment manufacturer, is forecasting a milestone year in 2025, with anticipated revenue growth exceeding 20% year-on-year. The surge is driven by robust demand for advanced chip manufacturing and packaging solutions, including atomic layer deposition (ALD) equipment and chip-on-wafer-on-substrate technologies. Skytech's innovative offerings, such as its highly customizable ALD systems and newly introduced etching solutions like Descum and Plasma Polish, are solidifying its position in the global semiconductor industry. With expanded clean room facilities and a strong product portfolio, Skytech continues to lead in cutting-edge semiconductor technologies while navigating geopolitical challenges with resilience.

Skytech Inc, a Taiwanese semiconductor equipment manufacturer, forecasts at least 20% year-on-year revenue growth in 2025, driven by strong demand for advanced chip manufacturing and new advanced packaging equipment. The company is expanding its clean room facilities in Hsinchu County to meet customer demand and has secured significant orders for atomic layer deposition equipment and tools used in advanced packaging technology, including chip-on-wafer-on-substrate solutions. In the first 10 months of 2024, Skytech’s revenue grew 18.33% to NT$1.69 billion, with net profit rising 64.15% year-on-year to NT$261 million. Semiconductor equipment contributes 50% of Skytech's revenue, while components and parts supply make up the remainder. With a 30% exposure to the Chinese market, Skytech is monitoring geopolitical tensions but remains unaffected by export restrictions.

Skytech develops and manufactures Atomic Layer Deposition (ALD) equipment. In 2019, the company designed its first ALD machine, named Atomila, marking its entry into the ALD equipment market.  Skytech's ALD systems are equipped with six chamber positions and are highly integrated with Equipment Front End Module systems. These systems offer customizable chamber configurations based on customer requirements and include options for pre-treatment or post-treatment of ALD depositions. Depending on temperature and plasma damage concerns, customers can choose between Thermal-ALD or Plasma-Enhanced ALD (PE-ALD) processes. The equipment features a patented gas inlet design and showerhead system to ensure excellent uniformity. Additionally, an optional automatic pick-and-place tool enables coating of different wafer sizes on a 12-inch platform, supporting fab automation.  In 2021, Skytech's ALD equipment was verified and adopted by Epistar, contributing to the commercialization of LED technologies.  


Skytech's ALD systems feature six chamber positions and are highly integrated with Equipment Front End Module (EFEM) for advanced automation. The systems offer customizable chamber configurations tailored to customer requirements and include optional treatment chambers for effective pre-treatment or post-treatment of ALD depositions. Users can choose between Thermal-ALD or Plasma-Enhanced ALD (PE-ALD) processes, depending on temperature and plasma damage concerns. The equipment is equipped with SECS/GEM protocols for seamless fab automation and incorporates a patented gas inlet design and showerhead system to ensure excellent uniformity. Additionally, an optional automatic pick-and-place tool enables coating of different wafer sizes on a 12-inch platform, further enhancing its suitability for automated semiconductor manufacturing.

Skytech's Powder ALD Tool is designed to extend the lifespan and enhance the stability of quantum dots (QDs) by applying Al₂O₃ passivation to protect against oxygen, moisture, and heat. Leveraging Atomic Layer Deposition (ALD), the tool provides sub-nanometer precision and highly conformal coatings under gentle conditions, making it ideal for QD thin films. The tool features an optional ozone generator for diverse oxidation sources, a specialized flow field design for improved powder coating, a uniform chamber temperature maintained by a unique heater design, and support for three sets of precursor/co-precursor pipelines. It is specifically tailored for effective powder coating, ensuring optimal protection for QDs.


In 2023, the company introduced etching systems such as Descum and Plasma Polish, expanding its product line to meet market demands.  These etching solutions are designed to support various semiconductor manufacturing processes, enhancing Skytech's capabilities in the semiconductor equipment industry. 



Sources:

Skytech expects revenue to increase to all-time high - Taipei Times

Adisyn Ltd Invests in ALD Technology from Beneq Graphene Device Manufacturing

Adisyn Ltd has taken a significant step toward advancing semiconductor technology with its recent investment in an Atomic Layer Deposition (ALD) machine from Beneq. On November 10, 2024, the company announced that its subsidiary, 2D Generation Ltd, ordered the specialized equipment to enhance graphene-coated interconnect technology, a breakthrough innovation in next-generation chip development. This strategic acquisition underscores Adisyn's commitment to driving innovation in critical markets such as defense, data centers, and cybersecurity. Through the collaboration between Adisyn and 2D Generation, alongside Beneq's cutting-edge ALD expertise, the partnership is set to address key challenges in semiconductor manufacturing, paving the way for faster, energy-efficient, and more reliable computing solutions.

Adisyn Ltd has invested in an Atomic Layer Deposition (ALD) machine from Beneq. On November 10, 2024, Adisyn announced that its subsidiary, 2D Generation Ltd, ordered a specialized ALD machine from Beneq to advance their semiconductor technologies, including graphene-coated interconnects. This acquisition aims to accelerate the development of next-generation chip technology, benefiting Adisyn's target markets such as defense applications, data centers, and cybersecurity.

2D Generation Ltd is an Israeli high-tech company specializing in graphene-based solutions for the semiconductor industry. Founded by entrepreneur and innovator Arye Kohavi, the company focuses on overcoming current technological limitations by developing faster, more energy-efficient computer processing solutions. 


A significant advancement by 2D Generation is their patented method for depositing graphene coatings at temperatures below 300 degrees Celsius. This breakthrough enables the next generation of semiconductors to achieve further miniaturization, reduced power consumption, less heat generation, and greater computational power. 


One of 2D Generation Ltd patent applications (US2024301554 AA) outlines a method employing ALD to apply graphene as a diffusion barrier or interfacial layer on non-metallic surfaces, such as dielectric or semiconductor layers. ALD is used to achieve precise, uniform deposition of graphene molecular precursor layers, enabling atomic-level control and ensuring high-quality graphene with minimal defects. The process operates at low temperatures (below 350°C), making it compatible with sensitive semiconductor manufacturing. The graphene is covalently bonded to the substrate using customized precursors containing tethering groups tailored for strong chemical interactions. These precursors, such as aromatic hydrocarbons with functional groups like trichlorosilyl or carboxylic acids, are designed to react with the substrate to form stable graphene layers. Precursor deposition methods include vacuum techniques like sublimation or evaporation, and the process may involve sequential cycles of different precursors to optimize uniformity, fill factor, and defect ratio. This approach addresses critical challenges in semiconductor interconnect scaling by providing a high-conductivity, robust diffusion barrier that prevents metal atom migration, enhances reliability, and supports higher current densities in advanced integrated circuits.

In July 2024, 2D Generation entered into a binding collaboration agreement with Adisyn Ltd, an Australian technology company, to develop high-performance, energy-efficient semiconductor solutions for AI and data centers. This partnership aims to leverage 2D Generation's semiconductor innovations alongside Adisyn's expertise in data center management and cybersecurity. 

Furthering their collaboration, in November 2024, Adisyn Ltd announced a binding agreement to acquire 100% of 2D Generation Ltd's issued share capital. This acquisition is expected to enhance Adisyn's capabilities in developing advanced semiconductor technologies, particularly in defense applications, data centers, and cybersecurity. 

Additionally, 2D Generation is a partner in the European Union's Connecting Chips Joint Undertaking, which includes research and innovation partners such as NVIDIA, IMEC, Valeo, Applied Materials, NXP, and Unity. This initiative focuses on accelerating the development of next-generation semiconductor chips to meet the growing demands of generative AI and other advanced technologies.  

Beneq, founded in 1984 and headquartered in Espoo, Finland, is a global leader in Atomic Layer Deposition (ALD) technology, offering equipment and research services for semiconductor fabrication, batch production, research, and spatial ALD applications. Acquired in 2018 by Qingdao Sifang SRI Intellectual Technology Co. Ltd., Beneq focuses on industrial ALD thin film solutions and transparent displays. Its product portfolio includes automated ALD systems for high-capacity wafer production, batch production tools for diverse substrates, flexible research equipment, and roll-to-roll ALD systems. Beneq also provides coating, R&D, spare parts, and system upgrades, with offices in the US, China, and Japan. Qingdao Sifang SRI Intellectual Technology Co., Ltd., established in 2018 and headquartered in Qingdao, China, specializes in the development and manufacturing of advanced semiconductor process equipment. Supported by significant investments, including a Series B funding round in 2024 involving SAIC Motor Corporation, the company has achieved key milestones, such as developing China's first domestic high-energy ion implanter. 

Sources:

Patbase

www.beneq.com

Presentation - Adisyn Ltd (ASX:AI1) - Listcorp.

New Generation Atomic Layer Deposition Machine Procured | INN



Wednesday, November 6, 2024

Chipmetrics Secures €1 Million from Business Finland to Drive Global Expansion in Semiconductor Metrology

Helsinki, Finland – 6 November 2024 – Chipmetrics Oy, a pioneering leader in 3D thin film semiconductor metrology, announces that it has been awarded 1 million euro from Business Finland’s Young Innovative Company (YIC) funding programi. The fund’s purpose is to support promising Finnish startups that demonstrate potential for substantial global growth and innovation, with funding from it awarded exclusively to startups of less than five years of age with outstanding business potential. The funding represents state-level recognition of Chipmetrics’ progress and level of maturity as it steps up its efforts to enable the semiconductor industry to transition to 3D chips. It will primarily be used to amplify the company’s business development activities and support rapid international expansion. 


Chipmetrics' core range of advanced semiconductor metrology solutions already enjoy strong support in markets such as Japan and Korea, with the next business goal being expansion beyond these markets globally. "This is a pivotal moment for Chipmetrics. With Business Finland’s support, we can enhance our product offerings and scale our operations to meet the growing demands of the semiconductor industry,” said Mikko Utriainen, CEO of Chipmetrics at Chipmetrics about the new opportunities the additional support will enable. “Our goal is to drive innovation that will not only benefit our clients but also contribute to the technological advancements in 3D thin-film deposition through better metrology solutions." “When considering who to fund with the Young Innovative Company funding, we require that the company is innovative, it has scalable business model, strong international business plans for rapid growth and they are already able to demonstrate some international sales. We believe Chipmetrics ticks all these boxes very well.” said Marko Kotonen, Senior Advisor at Business Finland.  

The Young Innovative Company funding program is a phased support system intended to accelerate the global growth of promising Finnish companies. The average company that received funding in 2024 was 4 years old with 13 employees, a 420,000+ EUR turnover from a scalable business and strong internationally experience management. Chipmetrics’ selection for this funding underscores its strong commitment to innovation, superior technology development, and its potential to impact the global semiconductor industry. Chipmetrics specializes in ALD, a segment of the semiconductor industry that itself is set to eclipse a trillion euroii by the end of the 2020s.  

About Chipmetrics Chipmetrics Oy develops and delivers metrology solutions for manufacturing processes for the semiconductor industry, focusing on innovative metrology chips and ALD measurement services. Its main product is the PillarHall® metrology chip for near-instantaneous thin film process conformality measurement. Founded in 2019, its head office is in Joensuu, Finland, with employees and sales partners in Japan, South Korea, USA, and Germany. For more information, visit www.chipmetrics.com. 

Press contact: Jonas Klar jonas.klar@chipmetrics.com pr@chipmetrics.com Chipmetrics Oy 

Applied Materials Delivers Advanced ALD 200 mm Batch Technology to United Monolithic Semiconductors (UMS) for RF and Power Device Manufacturing

Applied Materials (prev. Picosun Oy) announce that they have delivered ALD technology to United Monolithic Semiconductors (UMS) for RF and power devices manufacturing. UMS is a compound semiconductor foundry and device manufacturer located in Ulm, Germany and Villebon, France. UMS produces RF devices, such as amplifiers, detectors, high-electron-mobility transistors and complete transceiver systems.


"We see the investment in the ALD technology as a key step forward. ALD is everyday technology in silicon-based IC and memory components and there are real benefits also for the compound semiconductor devices. We want to be the forerunner in our specific application fields, so including ALD in our process portfolio is one important step in staying ahead of the competition.​" - Dr. Klaus Zieger, Manager Process & Tools, UMS
United Monolithic Semiconductors (UMS) is a leading European company specializing in the design, manufacture, and marketing of radio frequency (RF) and millimeter-wave integrated circuits (MMICs. Established in 1996 as a joint venture between Thales and Airbus Defence and Space, UMS has become a strategic supplier to the European defense and space industries.

UMS offers a comprehensive range of products and services, including amplifiers, attenuators, core chips, detectors, converters, transistors, mixers, multipliers, oscillators, phase shifters, power divider combiners, RF front-ends, and switches.These products cater to various applications across defense, security, space, telecommunications, automotive, industrial, medical, and instrumentation sectors.

The company's technological foundation is built on in-house Gallium Arsenide (GaAs) and Gallium Nitride (GaN) processes, enabling the development of state-of-the-art products and providing a robust platform for their foundry services. UMS is committed to continuous innovation, collaborating with major research and development centers and universities throughout Europe to advance technologies and products for future markets.

Applied™ Morpher™ Batch ALD

Applied™ Morpher™ Batch ALD product platform is designed to disrupt thermal batch ALD for the up to 200 mm wafer industries in IoT, Communications, Automotive, Power, and Sensors (ICAPS) markets. It enables fast, fully automatic, high throughput production of MEMS, sensors, LEDs, lasers, power electronics, optics, and 5G components with the leading process quality, reliability, and operational agility.


Applied Morpher Batch ALD adapts to the changing needs of your industry and the requirements of your customers, on all business verticals from advanced R&D to production and foundry manufacturing. The leading versatility in substrate materials, substrate and batch size, and the wide process range make Morpher truly a transformable, all-inclusive ALD tool to keep you spearheading your industry.

Applied Morpher Batch ALD is designed for fully automated handling of wafer batches in combination with a single wafer vacuum cluster platform. Revolutionary, wafer batch flipping mechanism enables integration of the system with semiconductor manufacturing lines where most of the processing takes place in horizontal geometry. It can be combined with Applied™ Picosun™ Morpher™ P, plasma PEALD single wafer process module, or the Applied™ Picosun™ Morpher™ T, thermal ALD single wafer process module.

With our dual-chamber, hot-wall reactor design with fully separated precursor conduits and inlets, we create the highest quality ALD films with excellent yield, low particle levels, and superior electrical and optical performance. The compact, ergonomic design with easy and fast maintenance ensures minimum system downtime and low cost-of-ownership.

Sunday, November 3, 2024

Solid-State Batteries Move Closer to Mass Production as Global Manufacturers Ramp Up Pilot Production

Solid-state batteries (SSBs) are rapidly advancing toward commercialization, with major companies like Toyota, Nissan, and Samsung SDI beginning pilot production and targeting GWh-level output by 2027. These batteries promise enhanced safety and higher energy density, yet face significant challenges related to high production costs and complex manufacturing processes. Despite these hurdles, manufacturers are progressing towards cost reductions through scaling, with TrendForce projecting costs to fall to USD 0.084–0.098 per Wh by 2035. Japanese companies, led by Toyota, are pushing for early mass production by 2026, while Chinese and South Korean firms follow closely, seeking to meet domestic demand for electric vehicles and energy storage.
Read more (https://www.trendforce.com/presscenter/news/20241031-12346.html)

SSBs are advancing towards commercialization as companies like Toyota, Nissan, and Samsung SDI begin pilot production, aiming to achieve GWh-level output by 2027. SSBs promise higher safety and energy density but face hurdles in production cost, complex manufacturing, and supply chain immaturity. Currently, semi-solid-state batteries, which have achieved GWh-scale deployment in EVs, cost over CNY 1/Wh (≈ USD 0.14/Wh), but TrendForce expects costs to drop below CNY 0.4/Wh (≈ USD 0.056/Wh) by 2035 with production advancements. All-solid-state batteries (ASSBs), progressing from prototypes to engineering-scale production, may see prices fall to CNY 0.6–0.7/Wh (≈ USD 0.084–0.098/Wh) by 2035 if demand scales above 10 GWh. Sulfide-based SSBs are particularly promising due to their high ionic conductivity, attracting major manufacturers despite challenges with cost and moisture sensitivity. Though current SSBs are not yet competitive with liquid lithium-ion batteries, TrendForce predicts cost reductions through scaling and strong government and capital support.


Among the leading manufacturers of all-solid-state batteries (ASSBs), several companies are targeting mass production (MP) status by the late 2020s. Toyota from Japan is poised to be one of the earliest, planning to reach mass production by 2026, setting a rapid pace in the industry. Samsung SDI and SK On from South Korea are also aiming for mass production by 2027, along with Chinese companies like CATL and BYD, who are likewise on track for MP status around the same period. This timeline highlights a competitive landscape where Japanese and South Korean firms are pushing for an earlier rollout, while Chinese companies are closely following, aiming to capitalize on their domestic market’s significant demand for electric vehicles and energy storage. Japan’s early push, led by Toyota, suggests a strategic approach to secure a leadership position in advanced battery technology.

Atomic Layer Deposition (ALD) has become crucial for advancing solid-state batteries due to its ability to create uniform, pinhole-free, and conformal thin films on complex structures. For solid-state electrolytes (SSEs), ALD enables the deposition of materials like lithium phosphorus oxynitride (LiPON) with high ionic conductivity, which enhances overall battery performance by forming thin, conformal electrolyte layers. This technology also plays a significant role in interface engineering by modifying the interfaces between electrodes and electrolytes. ALD-deposited interlayers improve chemical compatibility, reduce interfacial resistance, and suppress unwanted reactions, thereby improving the durability and efficiency of solid-state batteries.

ALD is especially beneficial for the development of 3D battery architectures, where its conformal coating capability enables uniform deposition on high-aspect-ratio structures, increasing surface area and enhancing energy and power densities. In addition, ALD is used to apply protective coatings to electrode materials, which prevents degradation and enhances battery stability. Examples include ALD-grown lithium silicate films that serve as solid-state electrolytes with reliable ionic conductivity. Recent research highlights ALD’s essential role in producing high-performance ASSBs and SSBs, focusing on thin-film deposition precision and interface engineering to overcome challenges related to solid-state battery design and performance.

Key applications of ALD in sulfur-based SSBs include protective coatings on sulfur cathodes, enhancing solid electrolytes, and interface engineering. ALD can apply ultra-thin, conformal coatings on sulfur cathodes, which help to mitigate polysulfide dissolution—a common issue in sulfur-based systems that leads to capacity fading. By creating a barrier layer, ALD coatings help to prevent polysulfides from migrating, thereby enhancing cycle life and reducing degradation. For example, materials like Al2O3 and TiO2 deposited via ALD have been used to form stable interfacial layers that suppress undesirable reactions.

ALD is also utilized to improve the ionic conductivity of sulfide-based solid electrolytes, such as Li2S-P2S5, which are promising due to their high ionic conductivity and similarity to liquid electrolytes. ALD can deposit thin films of stabilizing materials on these electrolytes to prevent reactions with lithium and improve stability. Additionally, ALD helps create protective layers around sulfide electrolytes, which are highly sensitive to moisture and oxygen, reducing the need for stringent environmental controls.

Interface engineering is another important application of ALD, with the precision of ALD enabling the deposition of thin interlayers at the electrode-electrolyte interfaces, addressing the issue of poor contact and high interfacial resistance in sulfur-based SSBs. These interlayers help to form a stable “solid-solid” contact, minimizing interfacial impedance and enhancing ion transfer across the interface. Materials such as lithium phosphorous oxynitride (LiPON) or lithium silicate are often used in ALD processes to create these interlayers, leading to improved overall battery performance and stability.


Refernces:

https://www.frontiersin.org/journals/energy-research/articles/10.3389/fenrg.2018.00010/full

https://pubs.rsc.org/en/content/articlelanding/2021/na/d0na01072c

https://www.frontiersin.org/journals/energy-research/articles/10.3389/fenrg.2018.00010/full

https://www.eng.uwo.ca/nanoenergy/publications/2017/PDFs/Atomic-Layer-Deposited-Lithium-Silicates-as-Solid-State-Electrolytes-for-All-Solid-State-Batteries.pdf

Atomic Level Processing of Gold: Advances in Atomic Layer Deposition (ALD) and Atomic Layer Etching (ALE)

Atomic layer processing methods, including Atomic Layer Deposition (ALD) and Atomic Layer Etching (ALE), have advanced the precision with which metals like gold can be manipulated at the atomic scale. Traditionally, gold has been challenging to process due to its low reactivity, but recent developments have made it possible to deposit and etch gold with atomic-scale control. While Professor Seán Barry’s work has focused on pioneering methods for gold deposition using ALD, Professor Steven M. George and his team have recently demonstrated a successful thermal ALE technique for gold. Together, these breakthroughs represent a new frontier in gold processing, enabling nanoscale applications in electronics, nanotechnology, and catalysis.

Advances in Atomic Layer Deposition (ALD) of Gold: Professor Seán Barry’s Work

Atomic Layer Deposition (ALD) relies on self-limiting surface reactions to grow thin films with atomic precision, and it is ideal for materials where control over layer thickness and uniformity is essential. However, gold presents unique challenges in ALD due to its inertness and lack of reactive sites. Despite this, Professor Seán Barry and his team have developed a plasma-enhanced ALD (PEALD) approach that overcomes these hurdles by using a specialized gold precursor and plasma activation.

Plasma-Enhanced ALD (PEALD) Method

Barry’s team utilized a trimethylphosphine-supported gold(III) precursor, specifically Me₃AuPMe₃, in combination with oxygen plasma to deposit gold layers. The plasma serves to activate the precursor and facilitate the deposition reaction, which would otherwise be hindered by gold’s low reactivity.

Low-Temperature Deposition

The process is achievable at temperatures around 120–130°C, considerably lower than traditional thermal ALD processes. This temperature range minimizes the risk of precursor decomposition, allowing the deposition of smooth and uniform gold films without unwanted by-products.

Deposition Rate and Film Quality

The deposition process achieved a growth rate of approximately 0.5 Å per cycle, providing exceptional control over film thickness. Barry’s PEALD method allows for uniform, conformal gold coatings that are valuable in microelectronics, sensing devices, and other applications where thin films of noble metals are required.

University of Helsinki Unveils Thermal ALD Process for Gold Coating in 3D Applications

The University of Helsinki has developed a groundbreaking thermal Atomic Layer Deposition (ALD) process for gold using the precursor Me₂Au(S₂CNEt₂) with a broad process window (120–250°C), achieving uniform and highly conductive films. This innovation addresses the limitations of plasma-enhanced ALD, which can struggle with coating complex 3D structures. By utilizing ozone as a co-reactant, the researchers achieved continuous gold films with a growth rate of 0.9 Å/cycle at 180°C and low resistivity, ideal for advanced applications requiring precise, conductive coatings. This follows an earlier Helsinki breakthrough in Ruthenium ALD, marking another step forward in atomic-level metal deposition techniques.

Breakthrough in Atomic Layer Etching (ALE) of Gold: Professor Steven M. George’s Method

Building on the advances in ALD for gold, Professor Steven M. George’s recent work on thermal ALE offers a complementary technique to precisely remove gold layers. Published in May 2024, George’s ALE method for gold uses a novel two-step thermal process involving chlorination and ligand addition. This approach bypasses the need for plasma, instead relying on a purely thermal cycle to achieve atomic-level etching of gold.


The study demonstrates a thermal atomic layer etching (ALE) process for gold using sequential reactions: chlorination with sulfuryl chloride (SO₂Cl₂) to form gold chloride, followed by ligand addition with triethylphosphine (PEt₃) to produce a volatile etch product, AuClPEt₃. This method achieved consistent etching at 0.44 ± 0.16 Å per cycle at 150°C on gold films. Mass spectrometry confirmed AuClPEt₃ as the main etch product, while analysis showed that ALE maintained nanoparticle smoothness without surface roughening. The approach was also effective on copper and nickel, offering a versatile ALE pathway for metals through controlled chlorination and ligand-addition reactions. LINK: https://pubs.acs.org/doi/10.1021/acs.chemmater.4c00485

Two-Step Thermal ALE Process

Chlorination: The gold surface is initially chlorinated using sulfuryl chloride (SO₂Cl₂), which forms gold chloride (AuCl) on the surface. This step primes the gold for the ligand addition reaction.

Ligand Addition with Triethylphosphine (PEt₃): After chlorination, triethylphosphine (PEt₃) is introduced to bind with the gold chloride, creating a volatile product, AuClPEt₃, which desorbs from the surface, effectively removing one atomic layer of gold.

Etch Rate and Temperature Control

The ALE process operates in a temperature range of 75 to 175°C, with the optimal and most consistent etch rate of 0.44 ± 0.16 Å per cycle occurring at 150°C. This repeatable, self-limiting reaction cycle ensures precise control over the etching process, which is critical for applications demanding high accuracy.

Experimental Observations and Mass Spectrometry

Quartz crystal microbalance (QCM) measurements tracked mass changes during each ALE cycle, while in situ quadrupole mass spectrometry (QMS) on gold nanopowder confirmed that AuClPEt₃ was the primary volatile product. The intensity of the AuClPEt₃+ ion peaked early in each PEt₃ dose, indicative of a self-limiting reaction where gold is etched in controlled increments.

Structural Integrity of Gold Nanoparticles

Analysis using X-ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM) showed that the ALE process did not roughen the surface of gold nanoparticles. This smoothness is crucial for applications in electronics and photonics, where surface quality affects device performance. Additionally, powder X-ray diffraction (XRD) revealed slight broadening of diffraction peaks post-ALE, indicating sintering and suggesting that gold redistribution could contribute to the formation of larger nanoparticles.

Combined Implications of ALD and ALE for Gold

The complementary nature of Barry’s PEALD for gold deposition and George’s thermal ALE for gold etching offers an unprecedented level of control over gold at the atomic level. Together, these methods enable:

High-Precision Patterning: Combined ALD and ALE allow for nanoscale patterning of gold films with atomic precision, benefiting fields such as semiconductor manufacturing and nanotechnology.

Surface Engineering: The smoothness and control over film morphology achieved through these processes make it possible to engineer gold surfaces with specific properties, crucial for sensors, catalysis, and plasmonic devices.

Enhanced Flexibility in Fabrication: The ability to alternate between deposition and etching at the atomic scale provides unparalleled flexibility, especially for creating multilayer structures or complex geometries in microelectronics and MEMS devices.

Sources:


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