Thursday, October 29, 2020

Researchers develop new atomic layer deposition process using ultrasonic precursor evaporation

ALD community's creativity has not been saturated. A new Ultrasonic Atomization technology based ALD has been developed:

A new way to deposit thin layers onto a substrate material at near room temperatures has been invented at The University of Alabama in Huntsville (UAH), a part of the University of Alabama System. UAH postdoctoral research associate Dr. Moon Hyung Jang got the idea to use an ultrasonic atomization technology to evaporate chemicals used in atomic layer deposition (ALD) while shopping for a home humidifier.

The UAH scientists' ultrasound invention makes it possible to use a wide range of reactive chemicals that are thermally unstable and not suitable for direct heating. Ultrasonic atomization supplies low vapor pressure precursors because the evaporation of precursors was made through ultrasonic vibrating of the module.


While observing how a home humidifier works, Dr. Moonhyung Jang got the idea to use an ultrasonic atomization technology to evaporate chemicals used in atomic layer deposition and worked with Dr. Lei to develop and test the device. (Photo credit: Michael Mercier / UAH)

The process uses a piezo-electric ultrasonic transducer placed in a liquid chemical precursor. Once started, the transducer starts to vibrate a few hundred thousand times per second and generates a mist of the chemical precursor. The small liquid droplets in the mist are quickly evaporated in the gas manifold under vacuum and mild heat treatment, leaving behind an even coat of the deposition material.

Source: UAH LINK
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By Abhishekkumar Thakur

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