Friday, August 10, 2018

Is the semiconductor industry preparing for ruthenium again?


As cobalt is being implemented for 10/7 nm logic interconnects, the next contender on roadmaps for the leading IDMs and foundries is ruthenium. This is not the first time that ruthenium comes into play, ruthenium has on regular basis been on the DRAM and Logic manufacturers roadmaps. Last year there were several indications that ruthenium is back again including that you could spot a rice in ruthenium metal pricing. However, since I started in the semiconductor world 2003 I think that I have managed to be part of six ALD/CVD ruthenium programs and I am happy that one of them is still running (this was my shortest participation, all in all 7 days).

So why do you want to use an expensive and rather fancy metal like ruthenium in interconnects? The lowest Ru resistivity reported for use in interconnects is 15 μΩ-cm, at a cross-sectional area of 300 nm2. Ru damascene metallization is extendible to features with critical dimension around 10 nm and Ru may match Cu line resistance for line dimensions below ~17 nm.

Therefore, as semiconductor devices become even smaller at sub 7 nm nodes, Ru is a strong candidate for replacing some of the back end copper and middle of the line tungsten or ultimately cobalt as the interconnect material or as a liner/barrier/seed for metallization.

At AVS ALD 2018 in Incheon South Korea had a high number of presentations on ruthenium. Besides the oral presentations here below, there were also a number of interesting posters. You can get the abstracts by searching "ruthenium" in the AVS ALD conference planer (LINK).

Low Temperature Atomic Layer Deposition of Ru for Copper Metallization [Oral]
Anil Mane‚ Yan Zhang (Argonne National Laboratory); Amit Kumar‚ John Allgair (BRIDG); John Hryn‚ Jeffrey W. Elam (Argonne National Laboratory)

Insight in Surface Dependence and Diffusion-mediated Nucleation Mechanism of Ruthenium Atomic Layer Deposition on Dielectrics
Job Soethoudt (KU Leuven‚ Belgium); Yoann Tomczak (IMEC‚ Belgium); Fabio Grillo‚ Ruud Van Ommen (Delft University of Technology‚ Netherlands); Efrain Altamirano Sanchez (IMEC‚ Belgium); Annelies Delabie (KU Leuven‚ Belgium)

Inherent Substrate Selectivity and Nucleation Enhancement during Ru ALD using the RuO4-Precursor and H2-gas.
Matthias Minjauw‚ Hannes Rijckaert‚ Isabel Van Driessche‚ Christophe Detavernier‚ Jolien Dendooven (Ghent University‚ Belgium)
 
Conformal Growth of Low-resistivity Ru by Oxygen-free Thermal Atomic Layer Deposition [Oral]

Guo Liu‚ Jacob Woodruff‚ Daniel Moser (EMD Performance Materials)

Ruthenium: Advanced Nodes and Supply Chain Implications [Oral]
Oliver Briel‚ Don Zeng‚ Andreas Wilk (Umicore AG & Co. KG‚ Germany)
 
The last contribution by Umicore is especially interesting since it explain in great details the whole supply chain of ruthenium today including:
  • Ruthenium in electronic applications
  • Todays Ruthenium market - Platinum Group Metals market
  • Market drivers, Sources, uses, supply vs. demand,
  • Managing Ruthenium in your precursor portfolio
  • Sourcing strategies

Umicore Tweet: Oliver Briel's fascinating talk on ‘: Advanced Nodes and Supply Chain Implications’ (LINK).

Another event taking place this summer was the Imec US Technology Forum in San Fransisco, also here ruthenium was again on the agenda. According to a recent article in C&EA (LINK), reporting from the annual Imec Technology Forum, Imec experts made the case that the metal ruthenium has potential to replace copper in interconnect. Such a replacement could prevent the semiconductor industry from tripping over a wiring problem in coming years. The main information was given in a talk by Zsolt Tokei - Program Director Nano-interconnect, imec:


New Conductors - Reality or not? [LINK]
For several decades Cu, Al and W were used for interconnect wiring. Recently, due to resistance and reliability concerns alternatives to conventional conductors gained significant interest. Alternative metals are of interest to both memory and logic chips. In this talk imec’s conductor research activities will be showcased with a few implementation examples using damascene or subtractive processes. Benchmark to conventional conductors as well as future perspectives will be provided.

Before that there was also the IITC 2018 and there ruthenium was on the agenda as well. One interesting presentation was the Adelman et. al also from Imec, “Alternative Metals: from ab initio Screening to Calibrated Narrow Line Models” (LINK).
So as for now, ruthenium is on the roadmaps for 5 nm and below but not yet implemented in HVM by any Foundry. However there is a reverse engineering report claiming that ruthenium has been found in Intels 10 nm technology [LINK].




Further reading : Ruthenium Liners Give Way To Ruthenium Lines (LINK)

Much more detailed information on ALD/CVD metal precursors : TECHCET LLC Critical Materials Report(TM) on Metal & High-k  CVD and ALD precursors (LINK)


Thursday, August 9, 2018

Meaglow Introduces its Hollow Cathode Plasma Sources to Four New Countries

While ALD2018 was going on in Incheon, South Korea, the first Meaglow hollow cathode plasma source in South Korea was being installed at Hanyang University in Ansan.

This is one of a number of firsts for Meaglow this year, we’ve also had our first sale to Israel (to Ben-Gurion University of the Negev), our first sale to Gerrmany (to Otto-von-Guericke University, Magdeburg) and our first sale to the United Kingdom (to the University of Liverpool). All of these sales have been for Meaglow’s popular Series 50 Plasma Source, which is used by many of our customers to upgrade from ICP to hollow cathode plasma operation.

Contact us at info@meaglow.com to learn more about the benefits of Meaglow’s plasma technology.


Monday, August 6, 2018

Veeco Firebird(TM) - Batch Thermal ALD for High Volume Production

Earlier this year Veeco launched their new platform for Batch ALD for high volume production and now you can find more details on the Veeco product offering pages: LINK

Firebird - Batch ALD for High Volume Production

The Firebird™ system is a fully automated batch production ALD platform delivering superb uniformity with best-in-class throughput at the lowest possible cost-per-wafer. Integrating proven Veeco automation solutions, it enables safe wafer handling via low-impact batch transfer. Its modular pre-heat & cool-down design enables a flexible thermal management solution tailored around your specifications. The Firebird™ system’s high capacity reactor(s), low consumables/maintenance costs and compact footprint deliver the most cost-effective solution while exceeding your throughput requirements.

Firebird™ - ALD System for Specialized Wafer Production 

Key features include:

  • Ideal for oxide films, including encapsulation & barrier layers, optical coating
  • Best-in-class throughput (up to 40,000 wafers per month)
  • Proven Veeco automation
  • Safe wafer handling for fragile / temperature sensitive substrates (e.g., LNO / LTO / glass)
  • Modular thermal management for optimal process flexibility and throughput
  • Worldwide sales, service and support

Configurability advantage

The modular system configuration can be effectively tailored to minimize process flow bottlenecks and offers outstanding processing flexibility.

 2 reactors, 1 heat-up module

1 reactor, 2 heat-up modules

Friday, August 3, 2018

Entegris White Paper - Entegris Silicon Precursor Toolbox for Low-temperature Deposition

Integris has published a white paper on low temperature silicon precursors:

[Introduction] The drive toward making electronics faster, denser, and cheaper continues unabated. Shrinking device dimensions and changes in structure place additional demands on the materials used in all steps of semiconductor processing, including depositing silicon nitride (SixNy, or SiN) and silicon oxide (SiO2) films. With horizontal dimensions of transistors already near their lower limit, the path forward for Moore’s Law requires building upward. Increasing use of FinFET transistor structures and 3D NAND memory devices is driving the move from planar coatings on horizontal surfaces to conformal coatings on vertical and topologically complex surfaces. Aspect ratios are growing to the point where conformal coating performance is becoming a potential roadblock.

Silicon nitride and oxide films serve two primary types of functions in semiconductor device fabrication. Some are used for patterning, and others are used for electrical insulation. Within these broad categories, each application comes with a slightly different set of challenges. In this white paper, we explain the role of precursors in depositing highquality silicon-containing films under a wide range of challenging conditions.
 
Full source and download : LINK
 
 

Awards at ALD / ALE 2019, Incheon South Korea

Congratulations - The ALD Innovator award “For Original Work and Leadership in ALD” was given to Prof. Hyungjun Kim at School of Electrical and Electronic Engineering at Yonsei University (LINK). Today he is managing the NCNT semiconductor lab and leads research in Graphene, Nanoscale semiconductor devices, Nano thin film deposition by ALD, Thin film characterization, Solar cell, Flat panel devices (Thin film transistor). 


Prof. Hyungjun Kim at School of Electrical and Electronic Engineering at Yonsei University

Previous Years this award has been given to:

  • 2011: Roy Gordon
  • 2012: Markku Leskela
  • 2013: Steve George
  • 2014: Hyeongtag Jeon
  • 2015: Greg Parsons
  • 2016: Suvi Haukka
  • 2017: Jeff Elam



Team Helsinki University was awarded with a presentation and poster award to Georgi Popov and Chao Zhang.

“Atomic Layer Deposition of Lead(II) Iodide,” Georgi Popov et al (University of Helsinki‚ Finland)

"Area-Selective Atomic Layer Deposition of Zinc Sulfide Based on Inherent Selectivity" Chao Zhang et al (University of Helsinki‚ Finland)




In addition there was a number of other awards but the AVS page have not announced those winners yet. However, worth mentioning is that Peter King was awarded with losing a bet to a Canadian. This award has previously gone to Jonas Sundqvist (BALD2014). Mysteriously though, there is still no picture around with Sean Barry sporting a Swedish Bow tie...




AVS ALD 2019 / ALE 2019 to be held in Bellevue, Washington, USA

As announced at ALD 2018 in  South Korea just recently, Prof. Sumit Agarwal (Colorado School of Mines) and Dennis Hausmann (Lam Research) will be the Chairs of the next year AVS ALD Conference July 21-24 2019 Bellevue, Washington, USA. The City of Bellevue is just across Lake Washington from Seattle. Craig Huffman (Micron) and Prof. Gottlieb Oehrlein (University of Maryland) will chair the ALE Workshop.

For those of you attending ALD2012 you may remember that the Conference was held in the Westin Bellevue.



From Twitter (LINK): Sumit Agarwal and Dennis Hausmann Chairs of session in announcing the next year conference. July 21-24 2019 Bellevue, Washington, USA

Thursday, August 2, 2018

Beneq present how to minimize circuit board maintenance with ALD

ALD for moisture protection

Wherever we have electronics, we have circuit boards (CB). The ever-increasing demand for higher performance of electronics in more demanding environmental conditions is pushing the limits of current circuit board packaging technologies’ performance. If the circuit boards are designed and assembled well, they should endure in the environment they are intended to work in. However, in new challenging environments, CBs may need maintenance more often than would be desirable. Usually moisture and temperature are the greatest threats to circuit boards and they accelerate failure generation.


Electrochemical migration (ECM) is one nasty phenomenon in circuit assemblies. What it needs to be manifested is moisture, electrical current and conductive residues. When an electronic product is in use, there is obviously current available for the ECM to happen. To effectively prevent ECM, one needs to either eliminate moisture or the residues.

Full article: Beneq Blog (LINK)

Overview of In situ Studies of ALD Processes & Reaction Mechanisms

Roger Bosch and Prof. Kessels from TU Eindhoven just recently published a fantastic blog post on Atomic Limits covering the Tutorial “In situ Studies of ALD Processes & Reaction Mechanisms” that Prof. Kessels presented at the recent ALD 2018 Conference Incheon, South Korea (July 29 – August 1, 2018.

Please follow these links and enlighten your self on the follwoing topics:



Wednesday, August 1, 2018

ALD equipment manufacturers tweets at ALD 2018

This year, the ALD conference (ALD 2018) took place Sunday, July 29-Wednesday, August 1, 2018, at the Songdo Convensia in Incheon, South Korea. The ALD conference did again incorporate the Atomic Layer Etching 2018 Workshop (ALE 2018).

Here is a collection of Tweets relating to the ALD equipment manufacturers presenting and exhibiting at the conference. Please let me know if I missed any!

Pisosun and NSI opening up

ALD Nanosolutions : LINK 
Beneq : LINK 

Kurt J Lesker : LINK
Lam Research: LINK

Oxford Instruments : LINK


Picosun Oy : LINK 

Tokyo Electron : LINK 
Wonik IPS : LINK